Kaizen Blitz

Nemat Management Group

Methodology:

1. Initial Analysis of Process:
We will start the project with analysis of the process which includes:

Blitz area selection
Team selection
Development of a contract and a mandate
Video taping the entire process

We will work with key members of your staff to select up to 15 people from operations and support groups to participate full time in the Kaizen Blitz event.
The contract is an empowerment statement from management to the Kaizen Blitz team.
The mandate is an aggressive yet achievable goal for the team.
The videotape will be used during the Kaizen Blitz event for process analysis and brainstorming.

2. Kaizen Blitz Event:

The Kaizen Blitz event itself will take 5 to 8 full days. All participants will be attending the event full time 8 hours per day Activities include:

Full day of training
Process analysis &, baseline measurement
Video brainstorming
Development & implementation of new processes
Formal presentation of the Blitz process and accomplishment

Disruption to production during the changes is minimal due to planning implementations either during production down time or by implementing a parallel line where possible.

3. Follow Up:

A member of our staff will remain behind for 5 to 10 days after the Blitz to work with the Blitz team and assure smooth transition from Blitz to routine operation.
Our staff member will work with the Blitz team in the Blitz area full time to:

Debug the process
Assure timely completion of all remaining action items
Assure the new process is institutionalized

Our last Six Kaizen Blitzes have resulted in process improvements of 50 to 80%.

Nemat Management & Productivity Group
31159 San Benito St
Hayward, CA 94544
Phone: 510-475-4244
Toll Free: 877-540-6716
Fax: 510-475-4248
Web Sites: Engineering & Management Consulting & Precision CNC & Integrated Manugacturing